Free 173 Best Homemade Tools eBook:  
Remove advertisements
Page 1 of 2 1 2 LastLast
Results 1 to 10 of 16

Thread: DIY Threaded insert (Helicoil)

  1. #1
    kess's Avatar
    Join Date
    Dec 2015
    Location
    Thessaloniki Greece
    Posts
    80
    Thanks
    22
    Thanked 151 Times in 40 Posts

    kess's Tools

    DIY Threaded insert (Helicoil)

    How to make your own Threaded insert (Helicoil)
    Using a cheap drill press,
    a M12 bolt,
    8.5mm & 10.2mm drill bits,
    M10 & M12 taps.
    By following the same way,
    you can make any helicoil with an acceptable combination of threads.

    DIY Threaded insert (Helicoil)-threaded-insert.jpg


  2. The Following 17 Users Say Thank You to kess For This Useful Post:

    Andyt (08-09-2018), DIYer (12-30-2015), fabnow (11-16-2017), hansgoudzwaard (11-15-2017), Jon (12-30-2015), JRock (04-15-2018), kbalch (12-29-2015), Meeko (08-08-2018), Moby Duck (11-15-2017), oldcaptainrusty (11-15-2017), olderdan (11-15-2017), Paul Jones (12-30-2015), piro222 (04-17-2018), PJs (12-30-2015), rendoman (12-30-2015), thehomeengineer (04-16-2018), Toolmaker51 (11-16-2017)

  3. #2
    Content Editor DIYer's Avatar
    Join Date
    Aug 2013
    Posts
    3,087
    Thanks
    334
    Thanked 637 Times in 578 Posts
    Thanks kess! We've added your Threaded Insert to our Tapping and Threading category, as well as to your builder page: kess' Homemade Tools. Your receipt:


  4. #3
    Frank S's Avatar
    Join Date
    Aug 2015
    Location
    Peacock TX
    Posts
    2,433
    Thanks
    442
    Thanked 2,208 Times in 1,076 Posts

    Frank S's Tools
    I've done this many times. One word of advice is to use the highest grade of bolt you can buy.The threads will be cleaner and stronger for the repair.
    I usually like to drill a couple of 1/16" or 1.5 mm holes in thread line of the insert and the part being retreaded then driving in a short piece of rod into the drilled holes this will lock the insert into the part. Another advantage of using these DIY inserts is you can make a much longer insert than even an extended length coil thread.
    The solid wall DIY inserts will resemble Ez-lock inserts more than the heli coil brand Both have advantages and disadvantages
    Advantage of the Heli coil style is the thread will be the same pitch both inside and out side.
    advantage of a solid wall type insert is any outside pitch may be used. This helps when you need to repair a fine thread that has been stripped simply use a large enough coarse thread bolt that will have sufficient wall thickness to leave a solid wall in the insert after the inside thread is tapped.
    Never try to tell me it can't be done
    When I have to paint I use http://kbs.justoldtrucks.com/

  5. The Following 6 Users Say Thank You to Frank S For This Useful Post:

    DIYer (12-31-2015), Jon (12-30-2015), kbalch (12-31-2015), kess (01-02-2016), olderdan (11-15-2017), Paul Jones (11-15-2017)

  6. #4
    Wmrra13's Avatar
    Join Date
    Jan 2015
    Posts
    47
    Thanks
    48
    Thanked 12 Times in 7 Posts

    Wmrra13's Tools
    Brilliant!
    Wish I'd thought of this, especially the centering method.
    Thanks,
    Tyler

  7. #5
    kess's Avatar
    Join Date
    Dec 2015
    Location
    Thessaloniki Greece
    Posts
    80
    Thanks
    22
    Thanked 151 Times in 40 Posts

    kess's Tools
    Thanks for your time to complete my post.
    Yes I know your method and I have used it many times at past, making two holes one the start and the other at the end point of the diameter at the line circle of thread insert and body.
    Usually I use stainless steel rods but if haven't ss at the needed dia, then use hardened steel nails of cable retainer clips.
    The video was produced with two basic aims,
    i. A how to set up a cheap drill press (all these cheap drill presses working out of 0 point at least by 1~2 degrees)
    ii. A how to drill a bold absolutely center without a lathe, and make your own threaded insert.
    Happy New Year
    Bill

  8. The Following User Says Thank You to kess For This Useful Post:

    hansgoudzwaard (11-15-2017)

  9. #6
    imohtep56's Avatar
    Join Date
    Sep 2016
    Posts
    17
    Thanks
    0
    Thanked 4 Times in 3 Posts
    Interesting- but there is no way to guarantee that the internal and external threads will be "in sync" (peak to peak and valley to valley) as your diagram shows.
    If you try for the thinnest insert - you might end up going through a lot of bolts...

  10. #7
    olderdan's Avatar
    Join Date
    Jun 2016
    Location
    Devon UK
    Posts
    396
    Thanks
    851
    Thanked 729 Times in 255 Posts

    olderdan's Tools
    I think Frank S covered that in his reply, I to have used this method on an XT Yamaha which had all the engine cover threads just about stripped out in the soft alloy crankcase. I used 8mm down to 6mm in brass inserts but I had the benefit of a lathe.

  11. The Following 2 Users Say Thank You to olderdan For This Useful Post:

    Paul Jones (11-15-2017), PJs (04-15-2018)

  12. #8
    kess's Avatar
    Join Date
    Dec 2015
    Location
    Thessaloniki Greece
    Posts
    80
    Thanks
    22
    Thanked 151 Times in 40 Posts

    kess's Tools
    Hi imohtep56
    You are right there is no way to sync the threads and especially when the inner and outer thread has different pitch (M10x1.5mm /M12x1.75mm).
    The thickness between threads it was very thin but I decided to give a try and see if can be done.
    The closer shop it was 150 km away from my place and for only one threaded insert it was waste of time. I had used two bolts M12x1.75x35mm for one correct threaded inserts at about 17~18mm length from each one. We have sync (peak /valley) about every 17mm with a random distance from the start point of cutting.
    DIY Threaded insert (Helicoil)-20151119_160431.jpg

  13. The Following 3 Users Say Thank You to kess For This Useful Post:

    olderdan (11-15-2017), Paul Jones (11-16-2017), PJs (04-15-2018)

  14. #9
    brianhw's Avatar
    Join Date
    Dec 2015
    Posts
    39
    Thanks
    4
    Thanked 155 Times in 24 Posts

    brianhw's Tools
    A great video, Kess. It could not be clearer. I will be using your method the next time I need to repair a stripped thread..
    Thanks for posting this.

    brianhw

  15. #10
    kess's Avatar
    Join Date
    Dec 2015
    Location
    Thessaloniki Greece
    Posts
    80
    Thanks
    22
    Thanked 151 Times in 40 Posts

    kess's Tools
    Hi brianhw,
    Glad that you like it.

Thread Information

Users Browsing this Thread

There are currently 3 users browsing this thread. (0 members and 3 guests)

Tags for this Thread

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •