Adjustable coiled tube straightening tool

Adjustable coiled tube straightening tool

Hi All

I am making a copper boiler for a 3" scale Foden steam engine and need to straighten approximately 44-foot of 3/8 coiled copper tube to make 63, 9" long fire tubes. I have purchased 2 x 25-foot coils of 20-gauge tube.
So, after a little research and viewing both commercially and homemade designs I came up with this which seems to work very well and is adjustable for other diameter tubes. I purchased the bobbins from eBay for a pound a piece which included the bearing and made the shafts and main body of the tool.

It works very simply, to set the bobbins you get a straight bar the same diameter as the tube to be un-coiled and straightened, adjust the bobbins to contact this bar so it can move smoothly between all six bobbins. Then roll the coiled tube between the bobbins. I went backwards and forwards a few times on the piece shown in the photo, as it was very bent before I started. Therefore, after this quick test it seems to work OK

Many thanks again for taking the time to view this post.

Attachment 21381Attachment 21382Attachment 21383Attachment 21384Attachment 21385

A very good idea to make pipe straightener from the combination of two pipe benders...!

Thank you
I would like to say it was my idea/design (but I can't) after searching the internet I found lots of ideas and someone had made one very similar to mine out of old pulleys but this could only strighten one diameter of pipe. So I decided to try and improve this style of design so I could strighten any size pipe within reason a model engieer would use. So I just adapted their design I am affraid.
But thank you for viewing the post
The home engineer

Do not be afraid,any tool improvement is welcome..
Best regards..

Quote:

---

Originally Posted by thehomeengineer

Adjustable coiled tube straightening tool
Attachment 21382Attachment 21383

---

I've been associated wire straighteners, they work the same way. The spool hub is under just enough tension to not allow slack and wire initially fed through the rollers by hand. Rollers are set to diameter of equivalent music wire, on 7 'stations', all mounted on a single plate, arranged otherwise like that made by thehomehengineer. Of two different adjustment types; one had rollers mounted on eccentrics, other machine had rollers on slides adjusted by a screw/ jam nut. Either plate was adjusted on the bench, then mounted on the particular machine.
Entirely analog, machine cut wires to length and partially stripped each end, in gauges between 18-28. The insulation was separated, not removed until placement and affixing terminal or soldering.
With the additional number of stations, material straightens in a single pass.

Same process works in die presses, straighteners preparing sheet metal for the feeder mechanism as pulled from the uncoiler. Thickest I've ever seen run was 8 gauge, but that is nowhere close to the limit.

<!-- BEGIN /var/www/html/homemadetools/protected/modules/zeus/views/tool/postUpdate.php -->
Thanks thehomeengineer! We've added your Coiled Tube Straightening Tool to our Metalworking category,
as well as to your builder page: thehomeengineer's Homemade Tools. Your receipt:

<div id="blocks"> <div class="block b1 pngfix"> <div class="bimg"> <div> <a href="http://www.homemadetools.net/homemade-coiled-tube-straightening-tool"> <img src="/uploads/208924/homemade-coiled-tube-straightening-tool.jpeg"/> </a> </div> </div> <div class="head pngfix"></div> <div class="left pngfix"></div> <div class="right pngfix"></div> <div class="blockover b1 pngfix"> <div class="title"> <a href="http://www.homemadetools.net/homemade-coiled-tube-straightening-tool">Coiled Tube Straightening Tool</a> <span> by <a href="http://www.homemadetools.net/builder/thehomeengineer">thehomeengineer</a></span> </div> <div class="tags">tags: <a href='http://www.homemadetools.net/tag/straight'>straight</a> </div> </div> </div> </div>
<!-- END /var/www/html/homemadetools/protected/modules/zeus/views/tool/postUpdate.php -->

Nicely done, thats a lot of tube to straighten, does the bobbin profile have to match the tube dia?.

Quote:

---

Originally Posted by thehomeengineer

Thank you
I would like to say it was my idea/design (but I can't) after searching the internet I found lots of ideas and someone had made one very similar to mine

---

Both are probably true :). See Multiple discovery.

Hi olderdan
Thank you for taking the time to get in touch
The tube in one of the photos was used as a test piece and it was well and truely deformed to such a state I thought I might have to scarp it. The tool has made it reuseable and to answer your question the bobbins are not the same profile as the tube. The strightening process also doesn't seem to require much pressure from the bobbins, all I did when setting the tool, I simply used a stright solid bar of the same size as the tube to be strightened with the six bobbins in contact with the bar and when moved backwards and forward all bobbins rotated freely. Luckily this seems to work fine and I am pleased with the results so far.
The home engineer

Hi All

I have finally got around to using the coil straightening jig I made, it must be a few years back now.

The coil was initially uncoiled by hand for roughly 3' and then cut off at 27,1/4". Which would be enough material to make three 9" fire tubes per length. The 3/8" diameter copper was then fed back and forth through the jig and and rotated at the same time until straight. The tube came out really nice so really pleased with the homemade jig.

Attachment 470243/8" copper coil

Attachment 47025straightening jig

Attachment 47026Lengths nice and straight, ready to be cut in to three pieces to make boiler fire tubes.

Thank you for viewing
The Home Engineer

Nice work, sir! Impressive results!

Is the straightening jig adjustable for different tube sizes? What drives the tube through the jig? Lie to see a video of it in action!

Hi Ralph
The jig is full adjustable. The main frame is slotted so the rollers can be adjusted to suit the tube diameter. The copper was initially uncoiled by hand then pushed forward and backwards through the jig by hand. Whilst doing this the tube is also rotated at the same time. After 4/5 passes the tube is straight. The current tubes will then be cut into three pieces. 68 x 9” tubes are required for the boiler.
Thank you for your interest
The Home Engineer

Is that going to be a steam fired boiler heating hot water?

The boiler is a made from copper, silver soldered together, coal fired and the engine should hopefully work at 80psi. The boiler will need to be photographed to show the boiler inspector the internal soldered joints or be taken to be verified so you can proceed with the build. Once finished the boiler will have to be hydraulically tested at twice working pressure and if passed a second check has to be made in steam to ensure the safety valves lift at the correct pressure and any other leaks that may occur from fittings etc are not present. The inspection is carried out by a local model engineering society and this is needed as well as insurance to run the model in public areas. The hydraulic test has to be carried out in the future at normal working pressure.