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Thread: Electrical Wire Unrolling Device

  1. #1
    Supporting Member BuffaloJohn's Avatar
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    BuffaloJohn's Tools

    Electrical Wire Unrolling Device

    If you have ever used coils of wire that don't come on a spool, unrolling them so the wire remains straight and flat can be difficult. So, I built a wire unroller.

    It consists of two parts - the base:
    Electrical Wire Unrolling Device-unrollerbase.jpg

    which is a bunch of plywood scraps, in this case three layers of 1/2" to give it a little weight so it doesn't slide about. In the middle is a 3/4" pipe flange and screwed into that is a section of 3/4" pipe. I had galvanized pipe, but that is not important.

    The second part is the spinner:
    Electrical Wire Unrolling Device-unrollerspinnertop.jpg

    Electrical Wire Unrolling Device-unrollerspinnerbottom.jpg

    The top side has three pieces of strut, each with a long bolt and some washers and a nut to fasten them to the spinner plywood. You see there are marks on the board, the circle being the diameter of these three strut pieces which must be less than the inner diameter of the coil of wire (but not too much smaller).

    The bottom side has four casters mounted in a circle about the diameter of the outside diameter of the coil. In the center is a hole that is just a little larger than the pipe diameter.

    Put together with a coil of wire, it looks like this:

    Electrical Wire Unrolling Device-unrollerloaded.jpg

    And when you unroll, it makes a nice straight and flat wire on the ground.

    Electrical Wire Unrolling Device-unrolledwire.jpg

    Why are the struts as tall as you see? That way, if you are pulling at an upward angle, the wire unrolls versus coming off and thus twisting. Also, when you unroll, since the wire does not have a flanged spool, the top of the coil can ride on the struts until it unrolls and eventually unrolls from the coil.

    I built it with the long bolts and the pipe flange so it can be quickly disassembled for storage and reassembled if needed. It takes on a few minutes to put it together and less to take it apart.
    Last edited by BuffaloJohn; Oct 18, 2025 at 09:07 PM.

  2. The Following 4 Users Say Thank You to BuffaloJohn For This Useful Post:

    ductape (Oct 18, 2025), emu roo (Oct 21, 2025), hemmjo (Oct 27, 2025), Jon (Nov 1, 2025)

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    Thanks BuffaloJohn! We've added your Wire Unroller to our Miscellaneous category,
    as well as to your builder page: BuffaloJohn's Homemade Tools. Your receipt:



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  4. The Following User Says Thank You to DIYer For This Useful Post:

    emu roo (Oct 21, 2025)

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