Fixing those cheap Harbor Freight Bar Clamps

How many of you use these cheap bar clamps from HF? I have a bunch of them, even though they are light duty I use them a lot for woodworking projects as they have a decent clamping force but not strong enough to do any damage like a C-clamp or heavier bar clamps.
http://im1.shutterfly.com/media/47a3...D550/ry%3D400/
After a few years of use the clamps start "popping" the molded hinge pins for the trigger. This renders them useless.
I just broke two of them while working on my bed project this past weekend. This is what you'll have when you pull out the trigger.
http://im1.shutterfly.com/media/47a3...D550/ry%3D400/
After pulling one of them apart. The popped hinge pin.
http://im1.shutterfly.com/media/47a3...D550/ry%3D400/
I had fixed one a while ago that did this and fixed these two in about ten minutes.
The trigger has a molded hole that just fits a #10 machine screw.
http://im1.shutterfly.com/media/47a3...D550/ry%3D400/
See following post

http://im1.shutterfly.com/media/47a3...D550/ry%3D400/
Drill through both sides with a 3/16th's drill. Use the molded hinge pins as locators for the drilled hole.
http://im1.shutterfly.com/media/47a3...D550/ry%3D400/
Re-assemble the clamp with the screw in place of the broken hinge pin and it will be ready to go to work.
http://im1.shutterfly.com/media/47a3...D550/ry%3D400/
http://im1.shutterfly.com/media/47a3...D550/ry%3D400/
See next post

Both clamps fixed in 10 minutes...
http://im1.shutterfly.com/media/47a3...D550/ry%3D400/
I may go through and do this to all of them just to save the headache of breaking one during a job... Only takes a minute.
Mark

Great idea! Yet another item for my to-do list... :)

Ken

Quote:

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Originally Posted by astroracer

Both clamps fixed in 10 minutes...
I may go through and do this to all of them just to save the headache of breaking one during a job... Only takes a minute.
Mark

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I was thinking exactly that as I was going through you post. Thanks for the tip!

Hello astroracer,now that you have modified those clamps, their not so cheep any more! Good for you and anyone else who likes to mod tools that gets better results. :O)
Attachment 2235

Great job in saving the clamp from the trash bin astroracer. The quality of import tools nowadays is abysmal.

This thread has been moved to the Must Read subforum. Congrats (and thanks) to astroracer for making such a valuable contribution!

Good idea. Perhaps a small piece of steel (maybe brake line) or copper tubing could over the screw and to keep the threads from chewing up the trigger hole over time. Just a thought.

Quote:

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Originally Posted by hemmjo

Good idea. Perhaps a small piece of steel (maybe brake line) or copper tubing could over the screw and to keep the threads from chewing up the trigger hole over time. Just a thought.

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My thought also.

A couple years ago I had a bunch of these clamps that broke those little pivot pins, seeing the way you fixed yours.... Well that was a real DUH moment for me, I tossed about 6 of them because I couldn't think of a way to fix them.

Yes, I purchased about a dozen of those and had the same problem. Bad design. I did the same repair, but the clamping force really is not all that good. Shortly after my purchase HF changed the design and the new ones are much better. I was gluing a lot of edging at the time so I bought another dozen of the new ones. That was two years ago so things may have changed again, I don't know.

I wound up using the old ones between the new ones on each edge that I glued: I alternated them along the 8' shelf. Worked great and I have all the 12" clamps I will ever need. Just had to find a place to store them.

Related:

https://www.homemadetools.net/forum/...1644#post43849
https://www.homemadetools.net/forum/...-website-62482