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Rebuild worn gear teeth with TIG welding.
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Previously:
Cutting bevel gear teeth - GIF
Cutting gear teeth using a shaper - GIF
Cutting nylon gear teeth - GIF
Cutting sprocket teeth - GIF
I've done that a few times. It should be considered a temporary bandaid at best. I have a shop with half a dozen CNC machines and I can't re-cut those teeth. It turns into a die grinder job, and then you get lumpy noisy gears.
LOL. That tooth isn't worn, it has been bruised, by some loose extraneous metal passing through...
All it needs is some attention with a die grinder, with the syncro cone has been welded is anyone's guess...