Originally Posted by
Toolmaker51
Standing up in a vise? End milling to relieve a convoluted profile?
Most would select or locate a pair of tooling holes, rough it on a bandsaw, mount on an angle plate, and rough it in a little closer, then finish.
That, otherwise is going to warp uncontrollably, regardless being 4100 series.
If it were a production item, wire EDM, maybe water jet.
Laser or plasma, quick but caseharden the surfaces, not deep, and eat smaller cutters.
40 or 50 seconds all I could stand.