A trick to assembling something with multiple bolts

[Frank S]

This is more of a mechanics hack than anything else.
A lot of times I find myself having to assemble parts with multiple bolts in awkward positions.
This is particularly true when replacing the air operated fan clutch on a Mack engine and doubly so when you do not remove the radiator.
The Borg Warner Air operated fan clutch has 6 recessed bolts that holds in on there is also a spacer shim between it and the water pump pulley making it all the more difficult to hold everything and start the bolts which also have split lock washers on them as well.
It is all too easy to drop a bolt inside of the housing assembly or loose a lock washer off while trying to insert the bolt.
loosing a washer or dropping a bolt inside especially after having successfully instilling the previous 5, only leaves you with a single course of action,
Remove it vigorously shake the housing until you can get the bolt or washer in position to remove it with a slender probe magnet or needle nose pliers. You may get lucky though and it falls out.
Here is a little trick I learned when dealing with an assembly and a handful of bolts to capture them in place.
Sometimes a spot of grease will suffice but there are times when grease contamination is unacceptable.
Other times a single rubber band stretched around all of the bolt shanks or a string tied tightly around them will work if you can cut loose the anchorage after the bolts are started.
Another way is to use O-rings, as I did in this case. I placed a bolt in position then rolled a small O-ring over it to hold it in place.
As with the fan clutch many things have a small camphor on the holes allowing the O-ring to be left in place





This allows me to hold the assembly slightly away from the mating part and one by one start each bolt a few threads
If you just jam in in place you will risk knocking most if not all of the bolts out of their holes.

[Elizabeth Greene]

This would also be great for holding wheel studs in place while getting situated to pull them into a hub. They take some finagling to get in place but seem to have no trouble at all falling out. This would prevent that.

[Frank S]

This would also be great for holding wheel studs in place while getting situated to pull them into a hub. They take some finagling to get in place but seem to have no trouble at all falling out. This would prevent that.

Yes there are several applications for a method such as this, most especially where a dropped bolt or stud can fall inside of a assembly requiring you to start over to retrieve it

[Toolmaker51]

Yes there are several applications for a method such as this most especially where a dropped bolt or stud can fall inside of a assembly requiring you to start over to retrieve it

But think of all the colorful vocabulary $&^#(@* that would not have developed!

[Toolmaker51]

Plus air chisels have equal appetite for imperial OR metric, hopefully less than Gr8 or 10.9 ISO.

[Frank S]

Plus air chisels have equal appetite for imperial OR metric, hopefully less than Gr8 or 10.9 ISO.

The only problem is to cut a metric 10.9 with an air chisel you have to use an air compressor that has bar pressure while cutting a gr8 bolt the air pressure must be in PSI I have 1 air chisel that states 6.2 bar max and one that has 90PSI stamped on it now what I need is a 17mm chisel for the one that has 90PSI and a 11/16" chisel for the one that uses bar then run both of them on my compressor that has a KPA gage

[Toolmaker51]

The only problem is to cut a metric 10.9 with an air chisel you have to use an air compressor that has bar pressure while cutting a gr8 bolt the air pressure must be in PSI I have 1 air chisel that states 6.2 bar max and one that has 90PSI stamped on it now what I need is a 17mm chisel for the one that has 90PSI and a 11/16" chisel for the one that uses bar then run both of them on my compressor that has a KPA gage

Solution.
Gas wrench.
One size fits most.