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Thread: Adjustable boring bar bearings

  1. #1
    Supporting Member Frank S's Avatar
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    Adjustable boring bar bearings

    last year when I made my DC powered boring bar I just made simple quick bearing mounts for the job I needed at the time. I didn't bother with making them adjustable for centering the boring bar. Mostly since I was pressed to complete the job at hand.
    I had used it a couple of times and it was always a royal pain to get centered. A couple of things needed to be altered. #1 the bearing mounts once tack welded in place made it difficult to remove the boring bar to remove the aligning cones. #2 it was impossible to try the shafts or pins for fitment after line boring without cutting the mounts off. Then if I needed to take another few, thou out of the bore.
    With these new bearings and mounts I can micro adjust the alignment and remove the bearings and the bar without losing the alignment I can also pass the pin of shaft through the mount rings for double checking the bore.

    Adjustable boring bar bearings-img_20250506_160417bb.jpg
    Adjustable boring bar bearings-img_20250506_160449bb.jpg
    Adjustable boring bar bearings-img_20250508_141759bb.jpg
    Adjustable boring bar bearings-img_20250508_142224bb.jpg
    Adjustable boring bar bearings-img_20250508_155154bb.jpg
    Adjustable boring bar bearings-img_20250509_180108gb.jpg
    Never try to tell me it can't be done
    When I have to paint I use KBS products

  2. The Following 3 Users Say Thank You to Frank S For This Useful Post:

    Jon (Jun 1, 2025), thetoolshed (May 10, 2025), thevillageinn (May 13, 2025)

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    Thanks Frank S! We've added your Adjustable Boring Bar Bearings to our Metalworking category,
    as well as to your builder page: Frank S's Homemade Tools. Your receipt:



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    Supporting Member Saltfever's Avatar
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    Frank, I'm trying to understand your drive mechanism. I see the fine threads that appear to be 10 to 12/in? A feed of 0.100" per rev seems to be a "heavy" cut for a turning operation? What kind of surface finish do you get on the bore? Is that the drive end of the boring bar? Is the vise grip holding a temporary alignment bushing?

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    Supporting Member Frank S's Avatar
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    Quote Originally Posted by Saltfever View Post
    Frank, I'm trying to understand your drive mechanism. I see the fine threads that appear to be 10 to 12/in? A feed of 0.100" per rev seems to be a "heavy" cut for a turning operation? What kind of surface finish do you get on the bore? Is that the drive end of the boring bar? Is the vise grip holding a temporary alignment bushing?
    The threaded cylinder with angular contact bearings inside allowing the boring bar to rotate. The feed 12 TPI the chain vice grips make a convenient handle to turn the cylinder with. The power to rotate the boring bar is accomplished via a 36 VDC gear reduction motor Connected to my battery charger using the 25amp 24V setting without batteries this time.
    battery powered line bore machine
    This is how the bores turned out
    Adjustable boring bar bearings-img_20250511_144302fc.jpg
    Adjustable boring bar bearings-img_20250511_144258fc.jpg



    Download plans for boring heads.

    Last edited by Frank S; May 15, 2025 at 12:41 AM.
    Never try to tell me it can't be done
    When I have to paint I use KBS products

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    Saltfever (May 15, 2025)

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