Quote Originally Posted by Claudio HG View Post
Rick, you are too kind, my contribution was almost nothing and not deserving any citation.
About the flexibility of the dowel pin you are right, I was fooled seeing an end mill bit. Back to the circuit, I think the test button would fit its function better if it would be replaced with a switch (a toggle switch) so one of your hands is not busy to keep the button pressed while the other hand has to perform the test. Just use a double pole switch connecting the second pole to lit a further LED (maybe bright yellow?) to signal the test mode status.
Another point is the drawing where you represent the resistances. I refer to the second picture at page 3.
It is my understanding that the actual circuit is as in the following drawing. If I didn't mistake your circuit the representation I provided would be more accurate, even though somewhat more confusing for those who are not familiar with electronics/EE, but what you call R spindle definitely should be the equivalent R of the machine's body, spindle included. Did I mistake something?

Claudio.

(P.s. If you still want to put my name on the acknowledgments, please do so using the following: "Claudio H.G. of Accidental Science", thank you.)

Greetings from the Alps, Rick.

Click image for larger version. 

Name:	Rick.png 
Views:	316 
Size:	62.7 KB 
ID:	41567
Claudio,

You continue to provide extremely valuable insights.

Pushbutton versus toggle - I failed to explain my design logic here. I didn't want the user to forget and leave the circuit in test mode so went with a pushbutton. It is easy to hold down the button with one hand and use the other hand to touch a bar to the gap between cutter and machine body.

As you suggest, I have changed the schematic in the body of the article to not show Rspindle and Rpart. It was easier for me to use text rather than drop in the diagram but hopefully, it is clear enough. I do show these resistances in the detailed circuit description. Rspindle is the resistance measured between the spindle and the machine body. This is due to the electrical resistance of the two spindle bearings.

I have updated the article.

Thanks!

Rick