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Thread: Cutting Sheet Stock

  1. #1
    Supporting Member rgsparber's Avatar
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    rgsparber's Tools

    Cutting Sheet Stock

    This is a technique for cutting sheet stock using an angle grinder and a fence.

    If you are interested, please see

    http://rick.sparber.org/CSSW.pdf


    Your comments are welcome. All of us are smarter than any one of us.


    Thanks,

    Rick
    Rick

  2. The Following 18 Users Say Thank You to rgsparber For This Useful Post:

    Baddog (Aug 7, 2020), baja (Apr 29, 2022), Carlos B (Jun 24, 2018), emu roo (Nov 19, 2025), Floradawg (May 2, 2022), garage nut (Oct 23, 2018), glenntref (Jun 26, 2018), InspBLAIR (Oct 29, 2018), Jon (Jun 25, 2018), mwmkravchenko (Oct 23, 2018), NortonDommi (Jun 25, 2018), Paul Jones (Jun 24, 2018), PJs (Jun 26, 2018), rlm98253 (Jun 25, 2018), Seedtick (Jun 25, 2018), sumpy90 (Mar 21, 2024), Tonyg (Aug 7, 2020), Toolmaker51 (Jun 25, 2018)

  3. #2
    Supporting Member Carlos B's Avatar
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    Carlos B's Tools
    Nice refinement Rick. There you go improving on older ideas again. I have been a fan of your work since I first saw your version of D. Gingery's shaper, many years ago. You have done some nice refinements to some of his work, since he got the ball rolling back in 1980. I (and many others I'm sure) have been using a disc grinder and a metal straight edge for cutting thin sheet material for a long time. I offset my angle or flat bar from the marked line a little more than the thickness of the disc and get decent results. By using trepanning methods I have cut material as thick as 1/2". Cut 2/3 of the depth with the grinder and then work the joint back and forth till it severs. This requires more cleanup of the trepanned edge but still requires less disc than attempting to cut all the way through. For thinner work, your method certainly improves accuracy on long thin cuts.
    From a popular rap: "If time is money then I need a loan."
    Carlos B,http://hobbyworkshopprojects.blogspot.com

  4. The Following 2 Users Say Thank You to Carlos B For This Useful Post:

    emu roo (Nov 19, 2025), Toolmaker51 (Jun 25, 2018)

  5. #3
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    Thanks Rick! We've added your Sheet Stock Cutting Method to our Metalworking category, as well as to your builder page: Rick's Homemade Tools. Your receipt:




    2,500+ Tool Plans

  6. The Following User Says Thank You to DIYer For This Useful Post:

    emu roo (Nov 19, 2025)

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