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Thread: Easy "bench grinder to belt sander" no welds, or lathe..

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  1. #1
    Supporting Member Tuomas's Avatar
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    Easy "bench grinder to belt sander" no welds, or lathe..

    This is my version from the very simple but still working bench grinder to belt sander build.

    Takes about an hour to make.



    Used 2.9$ bearings all other was surplus or scrap.

    Video should include all needed info, but ask if you have questions.
    Last edited by Tuomas; Jun 8, 2019 at 04:04 AM.

  2. The Following 23 Users Say Thank You to Tuomas For This Useful Post:

    12L14 (Jul 31, 2019), Altair (Jun 8, 2019), Andyt (Jun 11, 2019), Beserkleyboy (Jun 10, 2019), biggist (Sep 30, 2024), butlerandrew (Jul 10, 2025), Crusty (Jun 12, 2019), David Johnson (Jun 11, 2019), ednja (Jun 16, 2019), high-side (Jun 16, 2019), Jon (Jun 8, 2019), kboy0076 (Dec 8, 2023), Moby Duck (Jun 11, 2019), petethejuicefreak (Jun 10, 2019), PowerMk (Jun 30, 2019), RetiredFAE (May 23, 2022), rlm98253 (Jun 10, 2019), Scotsman Hosie (Jun 11, 2019), Slim-123 (Jun 10, 2019), sossol (Jul 29, 2021), stubb (Jun 11, 2019), Tonyg (Jun 11, 2019), Toolmaker51 (Jun 16, 2019)

  3. #2
    Supporting Member Tuomas's Avatar
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    Simple improvements. Bigger pulley for higher speed and belt tensioner. Still without welds or lathe. More info coming later.


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    Jon (Jun 14, 2019)

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    Supporting Member Crusty's Avatar
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    Very nice conversion. I think an angle grinder with a cutoff wheel is one of the most useful tools ever created.

    Though it's a non-standard practice I wonder if the belt grinder might be better with the tension arm and roller on the bottom side so that the backing platen isn't lost on the grinding side. It seems like a rigid enough design that the tensioner could work on the power side of the belt.
    If you can't make it precise make it adjustable.

  6. #4
    Supporting Member Tuomas's Avatar
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    Quote Originally Posted by Crusty View Post
    Very nice conversion. I think an angle grinder with a cutoff wheel is one of the most useful tools ever created.

    Though it's a non-standard practice I wonder if the belt grinder might be better with the tension arm and roller on the bottom side so that the backing platen isn't lost on the grinding side. It seems like a rigid enough design that the tensioner could work on the power side of the belt.
    Tensioner is symmetrical, so it can be placed to bottom side too.
    This is still "wip". Backing plate will be mounted later. Stay tuned, to see where i planned it.

    Your toughts would work nicely too.

  7. #5
    Supporting Member Tuomas's Avatar
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    Here is what i planned..

    Easy "bench grinder to belt sander" no welds, or lathe..-fb_img_1560429172565.jpg

    Back plate is placed to bottom side..

    Easy "bench grinder to belt sander" no welds, or lathe..-fb_img_1560429180514.jpg

    Because i will make a stand for it, and tilt grinder 90 degrees.
    Then i can use both sides of the belt. Straight surface, and also those both curved spots on wheels, to shape / finish curved pieces.

    Easy "bench grinder to belt sander" no welds, or lathe..-fb_img_1560429188468.jpg

    Also, i will tilt grind stone mount 90 degrees, and replace old stone with bigger and finer grade stone.

    What do you think about that?

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    Jon (Jun 14, 2019)

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    Supporting Member Crusty's Avatar
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    It's standard engineering practice to put a tension roller on the portion of the belt loop opposite the portion that's pulled by the motor, but like I said your tensioner looks rigid enough that I don't think it matters. I like to have a platen under a belt to prevent it from being deflected too much and rounding the apex of an edge. This is a well done conversion and if my grinder had enough guts I'd be doing it to mine.
    If you can't make it precise make it adjustable.

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    Tuomas (Jun 14, 2019)

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    Supporting Member Tuomas's Avatar
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    Here is couple pictures about "wip"

    Tilted the head. I had to relocate two mounting holes, it wasn't made symmetrical as i hoped. But that wasn't a problem.

    Easy "bench grinder to belt sander" no welds, or lathe..-fb_img_1560531678503.jpg

    Easy "bench grinder to belt sander" no welds, or lathe..-fb_img_1560531688095.jpg

    Because new stone is heavier than original one.
    I decided to add extra bearings to support it, to the left side.

    Idea seems to work, now i just need to finish the stand and workpiece rests.

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    Beserkleyboy (Jun 14, 2019), Crusty (Jun 14, 2019)

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    Supporting Member Beserkleyboy's Avatar
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    Toumas,
    Congrats on your latest win! Another fine build. Always a pleasure to see your ingenuity. Cheers
    Jim on the sunny South Coast NSW, AUS

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    Tuomas (Jun 15, 2019)

  15. #9
    Supporting Member Tuomas's Avatar
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    Quote Originally Posted by Beserkleyboy View Post
    Toumas,
    Congrats on your latest win! Another fine build. Always a pleasure to see your ingenuity. Cheers
    Jim on the sunny South Coast NSW, AUS
    Thank you very much. I hope to get this finished next week.
    Its very simple build and shouldn't take more than s day.. but those days seems to be very limited atm.

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    Supporting Member Tuomas's Avatar
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    Quote Originally Posted by Jon
    .... Win... Ten...
    Homemade tool...
    Thank you very much !

    I didn't expect to reach that ten so soon.
    It feels that it was just couple months ago when i made my first post.



    Download plans for belt sanders and grinders.


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