HDPE Mallet - AKA Milk Jug Hammer

[nonhog]

Very interesting.
Curious about the melting process, how many layers of melted chips to make your hammer face?
Are they all in the oven at the same time? How do you go from oven to form? Do they pour off heating pan or do you scoop them?
In my head I see it coming apart if the process is off?

Cool stuff-want to try this, how smelly does the kitchen get, could be a deal breaker for me.