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Thread: Mack Superliner throttle linkage repair

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  1. #1
    Supporting Member Frank S's Avatar
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    Mack Superliner throttle linkage repair

    A friend dropped off his 1985 Mack Superliner for me to tighten up the throttle linkage.
    there was about 2 inches of total accumulated. slack from wear in the linkage none of the parts are available to buy new
    After removing all of the worn parts I then welded up the ends of the rods and built up the cross shaft where it had worn then turned it back down to fit the self aligning bronze bearings and made a new linkage arm with a means of adjusting it something not done by the factory.
    the end of the link rod that attaches to the pump and the cross link shaft
    Click image for larger version. 

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    after building up and grinding round
    Click image for larger version. 

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    one end of the cross-link shaft as worn
    Click image for larger version. 

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    after build up
    Click image for larger version. 

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    repaired rod and old link arm
    Click image for larger version. 

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    new and old linkage arms
    Click image for larger version. 

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    Note original arm with hole for cotter pin to secure to the shaft
    and the new adjustable mounting style
    Click image for larger version. 

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    the fit between control rod and new linkage arm
    Click image for larger version. 

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    linkage arm installed
    Click image for larger version. 

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    cross shaft with inboard bearing
    Click image for larger version. 

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    Another view of linkage this one the rod from the pedal to the cross shaft
    Click image for larger version. 

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    In some ways better than it was when it left the factory since now the linkage is not dependent one the shear strength of a 1/8-inch cotter pin plus the pedal height can be adjusted
    Never try to tell me it can't be done
    When I have to paint I use KBS products

  2. The Following 5 Users Say Thank You to Frank S For This Useful Post:

    baja (Jan 18, 2023), jackhoying (Jan 18, 2023), metric_taper (Jan 17, 2023), Scotty1 (Jan 18, 2023), sossol (Jan 17, 2023)

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