Nice labels on a home budget

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Feb 10, 2021, 06:29 PM
jdurand

4 Attachment(s)

Nice labels on a home budget

Two ways to do labels on a home budget for short-run items. I don't have pictures handy of everything as I've moved most files off our server to an archive in preparation for our move.

Anyway,

#1 Front panel for small electronic products. I've used this on several items, the first was even put into production by my customer. When laying out the PC board for their product which fit in a standard Pactec box, we made a break-off section of the board which had holes for LEDs, connectors, controls and white silkscreen labeling. The board got a black solder mask. All they had to do was snap off this end of the board, slip it over the controls and screw it down in the box. Nice looking end panel.

You can't see the end panel in this one but you can see how it's used, the wires come through it and it's got the product name and company on it.

Attachment 38363

#2 I found polyester laser printable labels. Depending on your laser printer toner sticks better or worse to these, try to not curl or bend after printing. LEDs will shine right through this so you don't even need holes. The labels are water proof, I have some around 10 years old on our gates telling people to not let the chickens out...still in good shape. Here's some samples

Attachment 38360

Attachment 38361

Attachment 38362
Feb 10, 2021, 06:34 PM
jdurand

On that last one you'll see the label on the side and the end panel is a piece of clear acrylic machined to >just< fit inside the aluminum tube and has holes for 3 LEDs, connectors, and access to DIP switches.

This was the first one, after this they were black powder coated (using an official Craig's List toaster oven to bake the paint).

Behind the PC board is a motor and coupling arrangement mounted on a bracket made from a piece of aluminum channel mounted to conveniently hide the mechanism.
Mar 10, 2021, 07:54 PM
Paul Alciatore

I think your first photo is not the correct one.

As I understand your post, you are showing two ways of creating a labeled front panel. One using a black solder mask with a white silk screen. So, is the white silk screen applied first and the black solder mask on top of it? Or is the black solder mask applied first with the white silk screen on top of it? And how do you insure that the board maker applies these layers in the correct sequence.

And the second method is laser print on transparent(?) polyester laser printable labels. Or are they white? And does this method allow color images to be used? Apparently you do not use any protective coating on top of them.

Paul A.

Quote:

Originally Posted by jdurand

Two ways to do labels on a home budget for short-run items. I don't have pictures handy of everything as I've moved most files off our server to an archive in preparation for our move.

Anyway,

#1 Front panel for small electronic products. I've used this on several items, the first was even put into production by my customer. When laying out the PC board for their product which fit in a standard Pactec box, we made a break-off section of the board which had holes for LEDs, connectors, controls and white silkscreen labeling. The board got a black solder mask. All they had to do was snap off this end of the board, slip it over the controls and screw it down in the box. Nice looking end panel.

You can't see the end panel in this one but you can see how it's used, the wires come through it and it's got the product name and company on it.

Attachment 38363

#2 I found polyester laser printable labels. Depending on your laser printer toner sticks better or worse to these, try to not curl or bend after printing. LEDs will shine right through this so you don't even need holes. The labels are water proof, I have some around 10 years old on our gates telling people to not let the chickens out...still in good shape. Here's some samples

Attachment 38360

Attachment 38361

Attachment 38362
Mar 13, 2021, 05:59 PM
jdurand

Quote:

Originally Posted by Paul Alciatore

I think your first photo is not the correct one.

As I understand your post, you are showing two ways of creating a labeled front panel. One using a black solder mask with a white silk screen. So, is the white silk screen applied first and the black solder mask on top of it? Or is the black solder mask applied first with the white silk screen on top of it? And how do you insure that the board maker applies these layers in the correct sequence.

And the second method is laser print on transparent(?) polyester laser printable labels. Or are they white? And does this method allow color images to be used? Apparently you do not use any protective coating on top of them.

Paul A.

Standard PC board production, solder mask goes down and then white silk screen on top. You can't see the board in the first picture and everything is packed to be shipped shortly to the new place.

The laser print is onto white polyester film labels with gummed back. They're sold as waterproof laser labels. It's thin enough that LEDs shine through with no problem but you wouldn't be able to read an LCD.

Something else I've done is get some 2 layer sign-making plastic. Laminated black/white is what I used. Tape down to a backing in your CNC router/mill and engrave your panel and cut holes as needed.