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Thread: Sheet metal bending brake.

  1. #1
    Supporting Member Tuomas's Avatar
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    Sheet metal bending brake.

    This is my bending brake.

    I made it from 4mm thick 40 x 40mm L-profile

    6 and 12mm steel bars.

    And 3, 4 and 6 mm thick flat bars.

    This short video shows my space saving idea in it:



    I wanted to get brake that could bend 2-3mm thick steel. Also i wanted to be able to do some bends with bigger radius, without noticeable marks. That's why i made bending radius adjustable.
    This video shows the actual making the frame:



    You can see the main idea of the structure and the radius adjustment from these pictures.

    Sheet metal bending brake.-1.jpgSheet metal bending brake.-2.jpgSheet metal bending brake.-3.jpg

    I bought hinges, screws and nuts from my local hw-store. Those costed 5 euros.

    All other material is from the recycling center and costed 30 euros.

    Used tig for welding, but it could be done with mma, mig/mag too, of course.

    Closer look for the "corners" little groove allows to make brackets and stuff like that.


    Sheet metal bending brake.-nurkka.jpg
    Sheet metal bending brake.-nurkka1.jpg

    I like to use tig, it doesn't make splatters. Build was very simple process, all parts are cut straight.
    I used chop saw and angle grinder for cutting. But that's optional.

    Drill press and hand drill.

    M6 threading tap. M12 threaded rod. M6 nuts and bolts.

    2 pieces of tight springs. Washers.

    This video shows the radius adjustment:

    Attached Thumbnails Attached Thumbnails Sheet metal bending brake.-1.jpg   Sheet metal bending brake.-2.jpg   Sheet metal bending brake.-3.jpg  
    Last edited by Tuomas; Mar 9, 2017 at 01:48 AM.

  2. The Following 8 Users Say Thank You to Tuomas For This Useful Post:

    baja (Sep 25, 2019), bobs409 (Feb 14, 2017), Henri (Feb 24, 2017), Moby Duck (Feb 3, 2018), Paul Jones (Feb 23, 2017), PJs (Feb 14, 2017), rlm98253 (Feb 23, 2017), Toolmaker51 (Feb 19, 2017)

  3. #2
    Supporting Member bobs409's Avatar
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    Very nice!

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    emu roo (Jul 31, 2025)

  5. #3
    Supporting Member Tuomas's Avatar
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    Quote Originally Posted by bobs409 View Post
    Very nice!
    Thank you very much.

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    emu roo (Jul 31, 2025)

  7. #4
    Supporting Member Tuomas's Avatar
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    Finished my bending brake.

    Now it has a easy to use radius adjustment from 1-12mm:

    Sheet metal bending brake.-1.jpgSheet metal bending brake.-2.jpg

    Video shows the idea:

    Last edited by Tuomas; Feb 22, 2017 at 07:08 AM.

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    emu roo (Jul 31, 2025), Paul Jones (Feb 23, 2017)

  9. #5
    Supporting Member tonyfoale's Avatar
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    Tuomas,

    By coincidence, yesterday I built a folder and many features are similar to some of yours, even down to the bend radius adjustment.
    Good work.

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    emu roo (Jul 31, 2025)

  11. #6
    Supporting Member Tuomas's Avatar
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    Quote Originally Posted by tonyfoale View Post
    Tuomas,

    By coincidence, yesterday I built a folder and many features are similar to some of yours, even down to the bend radius adjustment.
    Good work.
    Thanks. Now we both can be sure that idea can't be bad, if two persons ends for the similar solution.

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    emu roo (Jul 31, 2025)

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    Thanks Tuomas! We've added your Sheetmetal Brake to our Brakes and Presses category,
    as well as to your builder page: Tuomas's Homemade Tools. Your receipt:


    Last edited by Jon; Oct 27, 2021 at 09:11 PM.
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    emu roo (Jul 31, 2025)

  15. #8
    Supporting Member Tuomas's Avatar
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    Forgot to add pictures from this simple feature.

    Click image for larger version. 

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    Click image for larger version. 

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    Allows me to bend brackets and stuff like that.



    2,500+ Tool Plans

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    emu roo (Jul 31, 2025), PJs (Feb 4, 2018)

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