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Thread: 4x6 bandsaw not playing fair

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  1. #1
    Supporting Member thehomeengineer's Avatar
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    4x6 bandsaw not playing fair

    Hi All
    I have had issues with my 40 year old 4x6 bandsaws throwing blades and not cutting square, which got to the point where I didn’t want to use it for the last year or so. My last project needed some larger size stock to be cut, so it was time to investigate the issue. All the normal checks had been made so there had to be something more serious. On inspection there was plenty of of side play which appeared to be wear in the casting where the bandsaw pivots. The saw was stripped down and there was 0.035” of wear in the casting. To overcome this problem I decided to machine the casting and fit bronze bushes. The following photos show the setup and the final result.
    4x6 bandsaw not playing fair-img_9543.jpeg12mm diameter bar not cutting square.

    4x6 bandsaw not playing fair-img_9538.jpegBase clamped to angle plate.

    4x6 bandsaw not playing fair-img_9539.jpegChecking alignment with a square.

    4x6 bandsaw not playing fair-img_9540.jpegExtended boring head bar.

    4x6 bandsaw not playing fair-img_9541.jpegBoth holes bored out to accept bronze bearings.

    4x6 bandsaw not playing fair-img_9542.jpegBearings and saw put back together with no play.

    4x6 bandsaw not playing fair-img_9544.jpeg25mm diameter bar, saw is now cutting square.

    Hope this will be of help and interest to others who have the same issue.
    many thanks for viewing
    The Home Engineer

  2. The Following 3 Users Say Thank You to thehomeengineer For This Useful Post:

    ductape (Feb 16, 2026), Jon (Mar 1, 2026), RetiredFAE (Feb 17, 2026)

  3. #2
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    ductape's Tools
    Excessive wear on the pivot is a common issue with these saws after a lot of use. Nice work!

  4. The Following User Says Thank You to ductape For This Useful Post:

    thehomeengineer (Feb 16, 2026)

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