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Thread: Cutting a Keyway WITHOUT a broach

  1. #1
    Supporting Member winkys workshop's Avatar
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    winkys workshop's Tools

    Cutting a Keyway WITHOUT a broach


  2. The Following 19 Users Say Thank You to winkys workshop For This Useful Post:

    asterix (Jun 13, 2022), barnsp (Jun 19, 2022), carloski (Jun 10, 2022), Christophe Mineau (Jun 11, 2022), emu roo (Nov 25, 2025), freddo4 (Jun 12, 2022), goonergord (Jun 13, 2022), Inner (Jun 17, 2022), Jon (Jun 11, 2022), jzanter (Apr 10, 2025), Moby Duck (Jun 24, 2022), nova_robotics (Jun 10, 2022), rebuilder1954 (Jun 19, 2022), renllawkram (Aug 16, 2022), Rikk (Jun 14, 2022), Skun Knuckles (Jun 10, 2022), Sleykin (Jun 18, 2022), tooly (Jun 12, 2022), uv8452 (Apr 10, 2025)

  3. #2
    Supporting Member Skun Knuckles's Avatar
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    Now that is a very good way of performing the task with out having a lot of bore size specific bushes.
    Good job!
    When I was young and poor I learnt a trade, and after many years of hard work I’m not young anymore.

  4. The Following User Says Thank You to Skun Knuckles For This Useful Post:

    emu roo (Nov 25, 2025)

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    Supporting Member BuffaloJohn's Avatar
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    Well, technically, you made a broach.

    A definition of a broach (Merriam Webster):

    any of various pointed or tapered tools, implements, or parts: such as a cutting tool for removing material from metal or plastic to shape an outside surface or a hole

    Clever implementation, cut just what you need rather than the whole hole...

  6. The Following User Says Thank You to BuffaloJohn For This Useful Post:

    emu roo (Nov 25, 2025)

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    Thanks winkys workshop! We've added your Keyway Cutting Method to our Machining category,
    as well as to your builder page: winkys workshop's Homemade Tools. Your receipt:



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  8. The Following User Says Thank You to DIYer For This Useful Post:

    emu roo (Nov 25, 2025)

  9. #5
    Jon
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    Congratulations winkys workshop - your Keyway Cutting Method is the Homemade Tool of the Week!

    Clever idea, and well explained and documented with the included plans.

    Some more nice picks from this week:

    Door Frame Straightening Method by Frank S
    Bifold Door by Frank S
    Hub Seal Adaptor by Frank S
    Deburring Tool Sharpening Method by mr_modify1
    Overhead Crane Trolley by Frank S
    Gland Nut Removal Method by Frank S
    Clamp by orioncons36
    Thickness Gauge by Make Things
    Cylinder Rod Removal Fixture by Frank S
    Quill Handle by GBWM
    Hydraulic Cylinder Gland Nut by Frank S


    winkys workshop - we've added your tool entry to our All Homemade Tool of the Week winners post. You'll be receiving a $25 online gift card, in your choice of Amazon, PayPal, or bitcoin. Please PM me your current email address and gift card choice and I'll get it sent over right away.

    More importantly - this is your 3rd Homemade Tool of the Week win! You join these other 3-Time Homemade Tool of the Week winners: rgsparber, rossbotics, mr95gst, Paul Jones, Christophe Mineau, Captainleeward, immortalx, scorch, Brendon, Frank S, morsa, mklotz, Philip Davies, Vyacheslav.Nevolya, brianhw, kess, LMMasterMariner, jjr2001, Tuomas, olderdan, tonyfoale, bobs409, Mikhandmaker, thehomeengineer, old_toolmaker, celsoari, Bellevue Woodshop, Stevohdee, Kovanca Polock, Dimitris Polychronis, warsztatOdZera, Kwandotechnic, Mark Presling, Crusty.

    You'll notice the 3-Time Homemade Tool of the Week award trophy graphic in your postbit beneath your avatar.




    Here are all of your Homemade Tool of the Week winning tools:


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  10. The Following User Says Thank You to Jon For This Useful Post:

    emu roo (Nov 25, 2025)

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    That was great. Thank you.



    Download plans for milling tools.


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