Didn't we see a post on here a bit ago of a guy punching out picks or plectrums as he called them? Could you slice and punch instead of shape and slice?
One MORE idea:
A gorton Pantograph.
You can make one master and then by varying the arms, cut many different sizes.
It can't cut too deep (the motor is made for a tiny engraving bit), but the results are stunning.
Here's one on Ebay
They often go for very little because they are outdated (or, so many people think!)
"Any tool is just a kit, to be modified as needed for the job at hand"
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