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Thread: Flexable Drive Shaft

  1. #1
    Supporting Member hemmjo's Avatar
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    hemmjo's Tools

    Flexable Drive Shaft

    My shop is small. Not much room for lots of different machines.
    My lathe is the most useful.
    I tend to make attachments for it when I can.

    I have an old Black and Decker belt sander that was my dads.
    It is designed to put an electric drill into for a power source.
    But then it slides around on the bench or goes too fast and heats parts too much.
    Mounting it on the lathe gives a solid mount. speed control, quick and easy switch
    from tool post to disk sander.

    A flexible shaft drives the sander and avoids the necessity
    of making a precession mount to line up the centers

    I made a flex shaft using a piece of broken pressure washer hose.

    An adapter for each end that is a snug press fit into the braided steel reinforced
    hose worked well. There is not much torque involved

    The adapters are the same on each end, except the sander end has set screws.
    No sizes are provided as everyone's situation will be different. By trial and error, 0.020" press fit
    is adequate for my situation. Notice the small section on the end of the adapter
    to aid in getting it started straight

    Flexable Drive Shaft-01-tool-end.jpg

    The ends were pressed in while holding the hose TIGHTLY in my collet chuck.

    Flexable Drive Shaft-02-press-tool-end.jpgFlexable Drive Shaft-03-pressed-.jpg

    Use the set screws to attach to the sander. Then hold the other end in the chuck

    Flexable Drive Shaft-04-attached.jpgFlexable Drive Shaft-05-chuck-end.jpg

    The set up is quick and easy, when necessary

    Flexable Drive Shaft-06-ready-go.jpg

    Yes I know grit is not good for machine tools. Details on that solution later. Along with attaching the sander to the cross slide.
    Lathe Belt Sander Attachment
    Last edited by hemmjo; Oct 27, 2025 at 01:40 PM.

  2. The Following 11 Users Say Thank You to hemmjo For This Useful Post:

    butlerandrew (Oct 30, 2025), davesrepair (Nov 19, 2025), DIYer (Oct 28, 2025), ductape (Oct 27, 2025), emu roo (Oct 28, 2025), Manitoba Man (Nov 3, 2025), mr mikey (Oct 29, 2025), rlm98253 (Nov 3, 2025), Sleykin (Nov 3, 2025), sossol (Oct 29, 2025), thevillageinn (Nov 21, 2025)

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    Thanks hemmjo! We've added your Flexible Driveshaft to our Lathe Accessories category,
    as well as to your builder page: hemmjo's Homemade Tools. Your receipt:



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  4. The Following User Says Thank You to DIYer For This Useful Post:

    emu roo (Oct 28, 2025)

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