Free 186 More Best Homemade Tools eBook:  
New: 300+ fresh build posts/day from 275 forums → BuildThreads.com

User Tag List

Results 1 to 6 of 6

Thread: Fly Cutter

  1. #1
    Supporting Member rossbotics's Avatar
    Join Date
    Dec 2013
    Location
    Florida
    Posts
    731
    Thanks
    1,019
    Thanked 1,870 Times in 462 Posts

    rossbotics's Tools

    Fly Cutter

    Made this little fly cutter with an integrated R-8 shank, It's made from 1.500" round 4140 steel, pre-heat treated to a 27-32 RC. It doesn't have an adjustable cutting diameter, It's a fixed 1.500" diameter which is plenty enough for me, I have adjustable ones but they make such a large cutting diameter, It holds a 1/4" high speed steel cutter or carbide, This fly cutter will save on end mills too.

    When I drew this up in cad I drew it up as 1.250" round, But when I went to my steel rack all I had was 1.500" round, I wasn't about to turn it down so I left it at 1.500", But I didn't change the cad drawing, never the less it wouldn't make any difference if it was 2.000" or what ever, the measurements would not change.

    Below are some photos
    As always thanks for looking and happy machining

    Doug

    Click here to purchase a set of these plans http://www.homemadetools.net/forum/r...y-cutter-50371


    Fly Cutter-100_0803.jpg

    Fly Cutter-100_0802.jpg

    Fly Cutter-100_0801.jpg

    Fly Cutter-100_0800.jpg

    Fly Cutter-100_0799.jpg

    Attachment 3985

    Click here to purchase a set of these plans http://www.homemadetools.net/forum/r...y-cutter-50371
    Last edited by rossbotics; Sep 10, 2016 at 01:04 PM.
    Comments are always welcome
    Doug

    Subscribe to my you tube channel

    https://www.youtube.com/channel/UCDD..._as=subscriber



    Tool Plans for Sale by rossbotics






  2. The Following 9 Users Say Thank You to rossbotics For This Useful Post:

    emu roo (Dec 30, 2025), high-side (Dec 31, 2018), Home-PC (Mar 19, 2021), jjr2001 (Sep 2, 2016), kbalch (Jul 20, 2015), kboy0076 (Nov 4, 2023), Paul Jones (Jul 20, 2015), PJs (Jul 21, 2015), Tule (Dec 29, 2018)

  3. #2
    kbalch's Avatar
    Join Date
    Jun 2012
    Location
    Clermont, FL
    Posts
    5,034
    Thanks
    2,275
    Thanked 666 Times in 482 Posts
    Thanks Doug! I've added your Flycutter to our Fly Cutters category, as well as to your builder page: rossbotics' Homemade Tools. Your receipt:


  4. The Following User Says Thank You to kbalch For This Useful Post:

    emu roo (Dec 30, 2025)

  5. #3
    Supporting Member
    Join Date
    Jan 2019
    Posts
    10
    Thanks
    9
    Thanked 4 Times in 4 Posts
    good morning doug. i have purchased drawing. please share cutter geometry.
    thanks.
    david

  6. The Following User Says Thank You to sniffipn For This Useful Post:

    emu roo (Dec 30, 2025)

  7. #4
    Supporting Member rossbotics's Avatar
    Join Date
    Dec 2013
    Location
    Florida
    Posts
    731
    Thanks
    1,019
    Thanked 1,870 Times in 462 Posts

    rossbotics's Tools
    Hi sniffipn and thank you for your purchase, you can use 1/4" square HSS tool bits and sharpen it like your going to use it on a lathe for a right hand cut, or you can use AR-4 carbide tipped tool bits.

    Thanks Again
    Doug
    Comments are always welcome
    Doug

    Subscribe to my you tube channel

    https://www.youtube.com/channel/UCDD..._as=subscriber



    Tool Plans for Sale by rossbotics






  8. The Following User Says Thank You to rossbotics For This Useful Post:

    emu roo (Dec 30, 2025)

  9. #5
    Supporting Member jjr2001's Avatar
    Join Date
    Jun 2016
    Posts
    960
    Thanks
    1,194
    Thanked 2,337 Times in 623 Posts

    jjr2001's Tools

    My copy of rossbotics fly cutter

    Great plans Doug,

    I used an existing R8 collet to setup my lathe and followed your plans.
    My steel was 1 3/8" in diameter instead of 1 1/2" so this one is a bit smaller.
    I might make another using a 1 3/4 diameter steel and call it a set.

    Cheers, JR
    Attached Thumbnails Attached Thumbnails Fly Cutter-img_2232.jpg   Fly Cutter-img_2233.jpg  

  10. The Following User Says Thank You to jjr2001 For This Useful Post:

    emu roo (Dec 30, 2025)

  11. #6
    Content Editor
    Supporting Member
    DIYer's Avatar
    Join Date
    Aug 2013
    Posts
    3,049
    Thanks
    848
    Thanked 2,969 Times in 2,523 Posts

    Thanks jjr2001! We've added your Fly Cutter to our Fly Cutters category,
    as well as to your builder page: jjr2001's Homemade Tools. Your receipt:





    Download plans for fly cutters.

    Last edited by Jon; Oct 27, 2021 at 11:20 PM.
    New: BuildThreads.com - 300+ build posts/day (with photos)

  12. The Following User Says Thank You to DIYer For This Useful Post:

    emu roo (Dec 30, 2025)

Thread Information

Users Browsing this Thread

There are currently 1 users browsing this thread. (0 members and 1 guests)

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •