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Thread: Ironton 7 1/2 " metal cutting chop saw modifications

  1. #1
    Supporting Member Captainleeward's Avatar
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    Ironton 7 1/2 " metal cutting chop saw modifications

    Ironton 7 1/2 " metal cutting chop saw---- handle modification. made from steel.
    Ironton 7 1/2 " metal cutting chop saw modifications-p5040029.jpgIronton 7 1/2 " metal cutting chop saw modifications-p5040028.jpg

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    Tuomas (May 11, 2020)

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    Ironton 7 1/2 " metal cutting chop saw---- Jaw Modification

    Ironton 7 1/2 " metal cutting chop saw---- Jaw Modification. Made from cold rolled steel.
    Ironton 7 1/2 " metal cutting chop saw modifications-p5040016.jpg

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    Tuomas (May 11, 2020)

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    Supporting Member Captainleeward's Avatar
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    Ironton 7 1/2 " metal cutting chop saw---- Material stop foot.

    Ironton 7 1/2 " metal cutting chop saw---- Material stop foot. Made from square tube and rod cold rolled steel.
    Ironton 7 1/2 " metal cutting chop saw modifications-p5040019.jpgIronton 7 1/2 " metal cutting chop saw modifications-p5040020.jpg

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    bobs409 (May 4, 2020), Tuomas (May 11, 2020), Whiteboardwarriors2 (May 4, 2020)

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    Supporting Member Captainleeward's Avatar
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    Ironton 7 1/2 " metal cutting chop saw---- Hold down foot.

    Ironton 7 1/2 " metal cutting chop saw---- Hold down foot. Made from angle iron.
    Ironton 7 1/2 " metal cutting chop saw modifications-p5040023.jpgIronton 7 1/2 " metal cutting chop saw modifications-p5040022.jpg

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    Tuomas (May 11, 2020)

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    Supporting Member Captainleeward's Avatar
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    Ironton 7 1/2 " metal cutting chop saw---- Lock down pin.

    Ironton 7 1/2 " metal cutting chop saw---- Lock down pin. Made from aluminum and steel rod.
    Ironton 7 1/2 " metal cutting chop saw modifications-p5040014.jpgIronton 7 1/2 " metal cutting chop saw modifications-p5040015.jpg

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    Tuomas (May 11, 2020)

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    Supporting Member Captainleeward's Avatar
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    Ironton 7 1/2 " metal cutting chop saw----Metal shavings Containment pan.

    Ironton 7 1/2 " metal cutting chop saw----Metal shavings containment pan.
    Ironton 7 1/2 " metal cutting chop saw modifications-p5040027.jpgIronton 7 1/2 " metal cutting chop saw modifications-p5040026.jpg

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    bobs409 (May 4, 2020), Duke_of_URL (May 4, 2020), Tuomas (May 11, 2020)

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    Supporting Member bobs409's Avatar
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    The only way to truly contain those nasty chips is to put a tent over it! lol

    In fact, I did something similar. I have an Evolution saw and use it outside only because my metal shop shares duty with 3 of my antique cars. A few times it was raining and I REALLY needed to use it so I put a small tarp over it just as I pulled the trigger and made the cut. It did the job! No old Chevy's harmed and I got the metal cut.

    I was thinking of maybe putting something together more permanent and made of clear vinyl or plastic. Just another idea I have floating around in my head...

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    Captainleeward (May 4, 2020)

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    Supporting Member bobs409's Avatar
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    Very useful for cutting multiple small parts! Did mine a little while back. Should probably be part of these saws.

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    Captainleeward (May 4, 2020)

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    Thanks Captainleeward! We've added your Chop Saw Modifications to our Metalworking category,
    as well as to your builder page: Captainleeward's Homemade Tools. Your receipt:



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    What about building a "directing shield/guard/intake port behind the blade and connect it to some sort of suction source via a cyclone separator? In theory, it would cause most of the larger particles to drop out and a filter of some sort could be installed prior to the actual suction inlet to the "fan" in order to protect it. I know it sounds bulky and somewhat complicated, but if you select the appropriate components, the size can always be reduced, for a cost of course...



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