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Thread: Lathe Soft Jaws

  1. #1
    Supporting Member hemmjo's Avatar
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    hemmjo's Tools

    Lathe Soft Jaws

    I needed some better soft jaws. Previously I used
    small strips of aluminum which need to be held in
    place as jaws are tightened.

    I rooted through my copper pipe remnants and found
    suitable copper pipe.

    Lathe Soft Jaws-01-copper-tubes.jpg

    Cleaned them up with abrasive strips

    Lathe Soft Jaws-02-clean-outside.jpg

    Used a wire brush on an extension to clean the inside

    Lathe Soft Jaws-03-clean-inside.jpg

    Mounted in the chuck and used a cut off tool to make pieces

    Lathe Soft Jaws-04-ready-cut.jpg

    Lathe Soft Jaws-05-cut-size.jpg

    Went to the vise to slit the pieces with a band saw

    Lathe Soft Jaws-06-slit-side.jpg

    Used an old morse taper adapter pressed in using
    the tail stock while slowly opening the chuck jaws as
    the tube expanded.

    Lathe Soft Jaws-07-expand-tubes.jpg

    As the first tube neared the end, I added the others
    one by one until the popped off the adapter.

    Lathe Soft Jaws-08-expand-tube.jpg

    Lathe Soft Jaws-09-expand.jpg

    There was a lot of spring back. In retrospect I should
    have annealed the parts before expanding

    Lathe Soft Jaws-10-spring-back.jpg

    The tubes stretched over and firmly gripped the jaws.

    Lathe Soft Jaws-12-stretch-jaws.jpg

    Mounted the chuck to allow for easy spinning

    Lathe Soft Jaws-13-mount-chuck.jpg

    Center the jaws as the tubes make contact

    Lathe Soft Jaws-14-center-jaws.jpg

    Slowly close each jaw 1/4 turn on the wrench at a time.

    Lathe Soft Jaws-16-continue.jpg

    Stop when the jaws are tight against each other

    Lathe Soft Jaws-17-finished.jpg

    Move to the bench

    Lathe Soft Jaws-18-bench.jpg

    Used a hammer and piece of steel to flatten the
    remaining curves agains the jaws. Once again,
    prior annealing would have been a good idea.

    Lathe Soft Jaws-19-flatten-curves.jpg

    Return to the spindle to provide stability while using
    a fine tooth hacksaw to cut slits

    Lathe Soft Jaws-20-cut-slits.jpg

    Tap the tabs down around to grip the back side of the jaw.

    Lathe Soft Jaws-21-fold-tabs.jpg

    The finished soft jaws and ready for action

    Lathe Soft Jaws-22-finished.jpg

    Lathe Soft Jaws-23-action.jpg

  2. The Following 2 Users Say Thank You to hemmjo For This Useful Post:

    emu roo (Nov 5, 2025), Jon (Dec 15, 2025)

  3. #2
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    Thanks hemmjo! We've added your Lathe Chuck Soft Jaws to our Workholding category,
    as well as to your builder page: hemmjo's Homemade Tools. Your receipt:



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