Free 186 More Best Homemade Tools eBook:  
New: 300+ fresh build posts/day from 275 forums → BuildThreads.com

User Tag List

Results 1 to 10 of 21

Thread: One Way To Splice a Power Cable

Threaded View

  1. #11

    Join Date
    Jul 2019
    Location
    Ohio, USA
    Posts
    170
    Thanks
    200
    Thanked 130 Times in 71 Posts
    Quote Originally Posted by techcollect View Post
    Thanks for this Rick

    The method you show is the prescribed way used by NASA, in house and by their contractors.
    It's been a while since I looked, but I thought NASA required the splice be wrapped with bus-wire before soldering for stability. Regardless of NASA, if these cables handle mains power or decent amount of current, they should be mechanically reinforced before soldering. Crimp is the preferred method, but wrapping with solid wire is acceptable. I have seen, on more than one occasion, over-current melting the solder joint before the circuit breaker could trip. Should the live end of the wire detach and touch something, it can be hazardous.
    While I am at it, tinning wire before crimping, or using in screw clamp connectors is a bad idea, since the solder relaxes and migrates overtime and the joint becomes loose (solder does not spring back and push against the screw, leading to loosening over time).

    However, on low voltage and low current circuits, I do the same thing.

  2. The Following User Says Thank You to FEM2008 For This Useful Post:

    Toolmaker51 (Apr 29, 2022)

Thread Information

Users Browsing this Thread

There are currently 1 users browsing this thread. (0 members and 1 guests)

Tags for this Thread

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •