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Thread: weld splatter protection sleeve

  1. #1
    Supporting Member Frank S's Avatar
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    weld splatter protection sleeve

    When a stub shaft needs to be welded to a parent part the surface must be protected from weld splatter
    I have several .590" dia stubs hafts that need welded to a member
    So I made this little aluminum cover to protect them
    weld splatter protection sleeve-20210428_182646as.jpg

    weld splatter protection sleeve-20210428_182917as.jpg
    '
    weld splatter protection sleeve-20210428_182939as.jpg
    Never try to tell me it can't be done
    When I have to paint I use KBS products

  2. The Following 7 Users Say Thank You to Frank S For This Useful Post:

    elk-a-holic (May 2, 2021), emu roo (Dec 15, 2025), johncg (May 3, 2021), KustomsbyKent (Apr 29, 2021), Moldyjim (Apr 30, 2021), nova_robotics (May 2, 2021), Scotty1 (Apr 30, 2021)

  3. #2
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    Thanks Frank S! We've added your Weld Splatter Protector to our Welding category,
    as well as to your builder page: Frank S's Homemade Tools. Your receipt:



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  4. The Following User Says Thank You to DIYer For This Useful Post:

    emu roo (Dec 15, 2025)

  5. #3
    JeffEck's Avatar
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    Don't forget thermal expansion and contractions...

    In the past, I have done similar. Had a very thin tube to be tig welded to something so I put an aluminum core to hold the parts together and I had hoped keep the kid welding from burning through the steel. It worked, but I ended up having to turn the core out with a lathe as the kid got it too hot and the aluminum got stuck to the tube. He tried to remove the core and it fractured leaving part deep inside, it would have been any issue anyways but he tried taking it apart too soon while the aluminum was still expanded...... Luckily I could put the entire part in the lathe to get the aluminum out.



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    emu roo (Dec 15, 2025)

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