Make sure also that the blade itself is square to the table. Remember that the guide rollers have to twist it, so roller clearance will have an effect.
Long ago I read 25000 psi blade tension. For a blade that's .025x0.5 inch, that would mean 625 lb/285 kg tension.2) Not sure how tight the blade should be. For now it is fairly tight. How do you measure?
Replacing the spring setup by a small hydraulic cylinder and needle valve is a good thing. With the spring, it tends to bounce at the weld, and then pretty soon it knocks a tooth off which makes the bounce worse which knocks another tooth off etc.3) No additional weight on the blade, just the weight of the arm assembly. I have turner the spring tensioner right down.
You'll be needing some, or some blade stock and a brazing jig. And of course if it's the blade that's cutting sideways it won't stop until you change it.4) I do not have any other blades apart from the one I got with the machine.

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