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Thread: Angle Grinder to Radial Chop Saw

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    Supporting Member kess's Avatar
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    Angle Grinder to Radial Chop Saw

    For this build used two old used shock absorber bottles into one pair of a parallel arrangement and an angle grinder Ø115mm.
    The grinder's traveling is 175mm.
    Before proceed to anything I had remove the hydraulic fluid from pressure tubes.
    Over the base at the left side I made a vise for straight cuts as well and a sliding cutting guide at the right side for straight cuts at zero degrees and bevel cuts at 45 degrees.
    My English is too poor to describe the whole process of this project and I will need too many hours for translating.
    So I will use some sort descriptions and of course I will answer at all questions to everyone.
    So please forgive me.

    Part1
    The two shock absorber bottles into one pair of a parallel arrangement.
    Pivot and bousings.


    Angle Grinder to Radial Chop Saw-img_20191101_153532.jpg Angle Grinder to Radial Chop Saw-img_20191101_161027.jpg Angle Grinder to Radial Chop Saw-img_20191102_124657.jpg

    Angle Grinder to Radial Chop Saw-img_20191102_124545_r.jpg Angle Grinder to Radial Chop Saw-img_20191102_125906.jpg Angle Grinder to Radial Chop Saw-img_20191102_173058.jpg

    Angle Grinder to Radial Chop Saw-img_20191027_202354.jpg Angle Grinder to Radial Chop Saw-img_20191027_205633.jpg Angle Grinder to Radial Chop Saw-img_20191110_152130_.jpg

    Angle Grinder to Radial Chop Saw-img_20191115_175613.jpg Angle Grinder to Radial Chop Saw-img_20191115_205033.jpg Angle Grinder to Radial Chop Saw-zoom-hole-plus-data-chart.jpg

    Part2
    Bench - Βase
    Mounting and leveling at the base the arrangement with the shock absorber bottles
    Vise


    Angle Grinder to Radial Chop Saw-img_20191109_131344.jpg Angle Grinder to Radial Chop Saw-img_20191109_163700_.jpg Angle Grinder to Radial Chop Saw-img_20191116_114850_.jpg

    Angle Grinder to Radial Chop Saw-img_20191117_100427_.jpg Angle Grinder to Radial Chop Saw-img_20191117_100855_.jpg Angle Grinder to Radial Chop Saw-img_20191122_162221_.jpg

    Angle Grinder to Radial Chop Saw-img_20191122_162315_.jpg Angle Grinder to Radial Chop Saw-img_20191123_105731_.jpg Angle Grinder to Radial Chop Saw-img_20191123_154426_.jpg

    Angle Grinder to Radial Chop Saw-img_20191123_163727_.jpg Angle Grinder to Radial Chop Saw-img_20191124_160319_.jpg Angle Grinder to Radial Chop Saw-img_20191124_180253_.jpg

    Angle Grinder to Radial Chop Saw-img_20191124_202602_.jpg Angle Grinder to Radial Chop Saw-img_20191129_145126_.jpg Angle Grinder to Radial Chop Saw-img_20191130_122830_.jpg

    Angle Grinder to Radial Chop Saw-img_20191130_123025_.jpg Angle Grinder to Radial Chop Saw-img_20191130_123259_.jpg Angle Grinder to Radial Chop Saw-img_20191130_123308_.jpg

    Angle Grinder to Radial Chop Saw-img_20191130_123807_.jpg

    Part3
    Cutting Guide Zero & 45 Degrees


    Angle Grinder to Radial Chop Saw-untitled.jpg Angle Grinder to Radial Chop Saw-untitled1.jpg Angle Grinder to Radial Chop Saw-untitled2.jpg

    Part4
    Different cuts (straight cuts 0° and bevel cuts 45°) with different materials from 3mm to 10mm thick as well as tube 20x40x2mm.

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  2. The Following User Says Thank You to kess For This Useful Post:

    Jon (Jan 2, 2020)

  3. #2
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    Thanks kess! We've added your Chop Saw to our Metalworking category,
    as well as to your builder page: kess's Homemade Tools. Your receipt:




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  4. The Following 2 Users Say Thank You to DIYer For This Useful Post:

    GedB (Dec 30, 2019), kess (Dec 27, 2019)

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    Thanks kess! We've added your Chop Saw Vise to our Vises category,
    as well as to your builder page: kess's Homemade Tools. Your receipt:



    New plans added on 12/06/2024: Click here for 2,617 plans for homemade tools.

  6. #4
    Supporting Member kess's Avatar
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    kess's Tools
    Hi DIYer,

    I'm having some problems with the attachments.
    Suddenly the first ones begin to disappear and I need to reattach them.

    Regards
    Bill

  7. #5
    Supporting Member kess's Avatar
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    kess's Tools
    Some more photos from the cutting guide that wasn’t able to attached at the origin post.

    Angle Grinder to Radial Chop Saw-0.jpg Angle Grinder to Radial Chop Saw-1.jpg
    Zero degrees guide -- 45 degrees guide
    Angle Grinder to Radial Chop Saw-img_20191130_132214.jpg Angle Grinder to Radial Chop Saw-img_20191130_135126.jpg Angle Grinder to Radial Chop Saw-img_20191130_152259.jpg

    Click image for larger version. 

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ID:	32808 Angle Grinder to Radial Chop Saw-img_20191130_160835.jpg Angle Grinder to Radial Chop Saw-img_20191130_173601.jpg

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    My thought it was to divided the circle at eight equal segments of 45 degrees.
    Angle Grinder to Radial Chop Saw-img_20191201_095256.jpg Angle Grinder to Radial Chop Saw-img_20191201_101000.jpg Angle Grinder to Radial Chop Saw-img_20191208_114051.jpg



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    Last edited by kess; Dec 27, 2019 at 04:35 AM.

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