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Thread: Band Saw Blade Soldering Jig

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  1. #1
    Doc
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    Lightbulb Band Saw Blade Soldering Jig

    Hi all, firstly, no laughing.

    I'm a woodworker not a metalworker (although I'm trying)

    Secondly, this is my first attempt to post a mini tutorial on this forum, so bear with me.

    Here is a band saw blade holder for when I used to have a small band saw and break blades frequently.
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    These are your basic ingredients:
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    Basically a piece of square tubing with a slot cut out in it and some flat metal, both about the same length.
    Drill some holes to match whatever size bolt you wish to use and use a tap to make a thread in the tubing only.

    Place in a vice to hold the jig steady.

    You then simply break a blade or two (I was getting quite proficient at that!) then file/sand/grind the two ends to form a scarf joint.
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    Solder away until your heart's content or you finish the solder joint
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    As you can see from my soldering, I am a woodworker

    Judicious use of a grinder will smooth the blade after soldering and make you look like a better metalworker, but don't be fooled.
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    Hopefully this post works. Feel free to ask questions - somebody more skilled than me will be able to answer

    By the way, this was from many years ago - I now have a much bigger industrial band saw and have never broken a blade. Just as well, since I can't find the jig anywhere.

    Regards

    Doc
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  2. The Following 2 Users Say Thank You to Doc For This Useful Post:

    kbalch (Jan 2, 2015), Paul Jones (Jan 1, 2015)

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