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Thread: Die Filer From Bar Stock With Video and Plans

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  1. #23
    Supporting Member Toolmaker51's Avatar
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    Ideally, a die filer uses "parallel machine files", and shank is at the end to produce a cut on the down stroke. In general, needle files aren't a bad alternative, long as you are not working into an acute corner, where tapered shapes will bind. It's a lot like band sawing, best results are with three or more teeth engaged in the cut. Files are more forgiving, teeth meet material at an angle.
    When I started, die-filers were the only practical way to generate corners in a die, and taper beneath the cutting section, known as 'die-life'. Way before EDM, many contours were roughed out on a vertical band saw to start with; provided shop was equipped with a band saw welder...
    Sincerely,
    Toolmaker51
    ...we'll learn more by wandering than searching...

  2. The Following 2 Users Say Thank You to Toolmaker51 For This Useful Post:

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